
This chapter gives a deeper understanding of the basic construction of a photographic camera lens, from the main elements to barrel materials, weather sealing and special coatings. A differentiation is made between the outer barrel which houses all the inner components and the inner barrels and lens cells.
Photographic lenses are becoming more complex and sophisticated with every new generation. While glass elements are certainly taking up most of the space inside a camera lens, modern lenses are packed with internal support structures, several types of gears and motors, electronic circuit boards and wires, as well as sensors and switches. At the same time, photographers expect these lenses to maintain an extremely high level of performance under a multitude of environmental conditions.
The development of a camera lens involves a large number of designers and engineers. In the early stages of development, optical designers primarily focus on the imaging performance of an optical system. Design considerations at this stage mainly include the choice of glass materials and surface curvatures, calculations of precise lens element positions in relation to the image sensor, elimination of optical aberrations, and definition of lens movements for focusing or zooming. The objective of optical lens design is to achieve the highest level of excellence in image quality from the center of an image to the corners. Once an optical design is completed, it is optomechanical engineers who need to create a structure that holds all the optical components in proper axial and radial alignment. This structure – the lens barrel – must meet all requirements listed below while still be producible at a reasonable price.
The outer barrel of a lens integrates all user-accessible switches, buttons, the zoom ring, the focusing ring, and the programmable control ring. Most of Canon's EF and EF-S lenses also have a focus distance scale integrated to the top surface of the lens barrel.
For the lens to allow light to reach the image sensor, it has a front opening where the front lens element is located, and a rear opening where the rear lens element is located. The front opening of the lens has an inner thread integrated so that photographic filters can be attached to the lens. The rear side of the lens barrel has the lens mount integrated so that the lens can be attached to the camera body. The barrel houses all inner components that will be described later.
Note: The arrangement of manual adjustment rings depends on the lens model. A programmable control ring is only available on Canon's RF and RF-S lenses.
A zoom ring is used to change the focal length of a zoom lens. The numbers printed next to the zoom position index refer to the focal lengths that a particular lens offers. It will be explained in the chapter on 'Focal Length' what focal lengths really mean. The zoom ring is usually turned anti-clockwise to increase the focal length, but there are exceptions to this rule. Prime lenses with a fixed focal length do not have a zoom ring.
In some situations, controlling a lens manually can be a better choice to focus on a specific target. All Canon lenses have a focusing ring to adjust focus by hand even if the lens is an autofocus lens. Turning the focusing ring changes the position of the focusing lens group inside the lens. This in turn changes the plane of focus. Depending on the design of a lens, the focusing group is either moved mechanically (via a helical focusing barrel or a lead-screw mechanism) or electronically where the rotation of the focusing ring is registered by a sensor and the signal is given to the focusing motor (a concept called focus-by-wire, fly-by-wire, or electronic manual focus). Canon's RF and RF-S lenses all have manual focus-by-wire implemented.
The front element is typically part of the main cylindrical barrel. Zoom lenses however, often feature a telescopic design where the lens can be extended to achieve a larger focal length.
Canon's interchangeable lenses all come with a filter mount thread to attach photographic filters such as polarizers, ultraviolet (UV) filters, neutral density (ND) filters, or simply clear glass filters to protect the front lens element. Canon lenses typically have filter thread diameters ranging from 52 mm to 82 mm. The filter thread diameter of each lens is printed on the front element (either on the side or directly next to the front lens element), and it is printed, for example, as 'Ø77mm'. Special filter step-up rings can be used to attach a larger filter to a smaller filter mount.
In addition to a filter thread, Canon's lenses all have a hood mount integrated into the front element. This mount consists of two tabs where a lens hood can be attached to by sliding it over and turning it into a locked position.
Canon lenses have a variety of functions integrated. A focus mode switch enables or disables automatic focusing. A focus range limiter can help the lens to focus faster in situations where the subject is expected further away only. Manual focus speed can be set to three different modes on lenses where focusing is implemented through focus-by-wire.
An image stabilizer switch enables or disables the built-in image stabilizer unit whereas the associated image stabilizer mode switch controls helps to optimize the stabilizer for general use (1), for panning movements (2) or during exposure only (3). The control ring switch toggles the function of the control ring between acting like a focusing ring and a programmable function ring.
A zoom lock lever can be used to fix the lens at the shortest focal length position to prevent the lens from extending while the camera is carried on a strap.
Although rare, some Canon zoom lenses like the EF 24-70mm F4 L IS USM have an integrated macro function. The lens has a lever on the rear part of the lens barrel that combines the zoom lock function and a macro release function. Once the lever is pressed into the macro direction, the zoom ring can be rotated past the 70 mm mark. This doesn't change the focal length but it adjusts the focusing range for closer objects. At this configuration the lens is now set at 70 mm, has a very close focusing distance, and a maximum magnification of 0.7X. The lens is returned to its usual focusing range by sliding the lever towards the macro direction again and rotating the zoom ring back past the 70 mm mark into the normal zoom range. It will be explained later why the Canon EF 24-70mm F4 L IS USM is not a 'true' macro lens, but this feature still offers an above average magnification. Pressing the lever down towards the lock direction keeps the zoom ring from turning, and therefore prevents the barrel from extending when carried around.
The focus preset feature can store any chosen focusing distance into the lenses memory, and the lens will quickly and precisely recall that focus distance if required. This feature is available on most EF super telephoto lenses, and it offers three controls: The preset switch, the set button, and the focus playback ring directly next to the focusing ring. The preset switch has three positions: OFF, ON and ON with sound. Pressing the set button on the lens saves the current focused distance into memory. Once the playback ring is turned left or right, the lens quickly and precisely recalls the set focusing distance. To shoot at the preset focusing distance, the camera's shutter button is pressed while the playback ring is turned. Focus preset eliminates the requirement to re-focus through the camera's autofocus system as this always involves a slight risk of focusing errors. This feature can be particularly useful for sports and wildlife photography, or in any situation where a photographer expects a subject to appear in a precise spot.
Power focus is a mode that allows the user to drive the autofocus motor electronically via the lenses playback ring instead of the focusing ring. It is more designed for videography as it can change focus distance very smoothly. This can be a very useful feature when shooting video sequences with slowly moving objects.
Some Canon RF lenses are equipped with one or two configurable function buttons on the barrel. It is predominantly the telephoto and super-telephoto lenses that are equipped with these buttons, but they can also be found on some smaller focal length lenses such as the Canon RF 135mm F1.8L IS USM lens.
On RF lenses, the function buttons have a default configuration to act as 'AF stop' buttons. This function temporarily disables the autofocus function of the lens while the button is pressed. This can be useful if a lens is already perfectly focused on a subject, and another subject is about to move through the field of view unintentionally. Then, by holding the 'AF stop' button, the camera's autofocus system will pause for a while, ignoring the distracting subject so that the original subject remains properly focused.
With Canon's RF lenses, this default configuration can be adjusted so that the button acts differently, like for example as an exposure lock button.
A very unique feature of Canon's RF lenses is the control ring. That ring can be assigned to control either aperture values, shutter speed, ISO speed, or exposure compensation, some of these only during manual mode. Due to limited space on the barrel, some lenses such as the Canon RF 50mm F1.8 STM have a combined manual focus and control ring. A 'control ring switch' is then used to select one of the two functions. The control ring is implemented in a very flexible way. A repetitive black and white pattern is applied to the inner surface of the ring. A tiny sensor (light source and photodetector) is placed just below the inner surface of the control ring and is connected to the lens electronics. This allows the lens to detect both direction and speed of movement of the control ring. The overall design allows for a very flexible placement around the lens barrel because the entire control ring system including the sensor is relatively thin and can easily be integrated into a part of the lens barrel. As the control ring is not mechanically connected to controlled elements by gears or levers, this concept is also called 'control-by-wire' or 'focus-by-wire' in case the ring acts as the focusing ring.
A focus distance scale is integrated on most Canon EF and EF-S lenses. It displays the distance from the focal plane (image sensor) to the point of focus (the subject). The focus distance scale moves every time the lens changes focus, regardless of whether the lens was focused manually or electronically (autofocus).
The labelling on the scale shows meters and feet. On macro lenses, the focus distance scale may be larger and display a magnification ratio. The large distance index line at the bottom of the window is the position where the distance is read from the scale. For example, when the index line is at '1', subjects one meter away from the camera's focal plane mark will be in focus. In the illustration, however, the lens is focused at a point near infinity. The lines left and right next to the center index indicate the depth of field at aperture values 11 and 22. For example, with an aperture of 22, the lens in the illustration will produce an acceptably sharp image from one meter to infinity.
The continuous development of technology has not spared the focus distance scale from changes. Some lenses like the Canon EF 70-300mm F4-5.6 IS II USM have an LCD panel integrated into the lens barrel that can display the focus distance and other types of information. For the new RF and RF-S lenses, Canon has decided to no longer integrate a focus distance indicator into the lens itself. With the EOS R system, the focused distance is shown in the camera's viewfinder. This helped to give Canon's RF and RF-S lenses a clean and puristic look.
A camera lens is made of numerous different materials. Here is a general summary of the most common materials used for photographic lenses:
Uncoated black lens barrels can get hot when used in the sun. This is both uncomfortable for the photographer and can lead to thermal expansion of the barrel material. This thermal expansion may lead to warping (when one side is heated more than the other) or to uniform expansion of the lens barrel (if all sides are heated equally). Either way, thermal expansion is very problematic for the optical performance of a lens as it can change the intended positions of lens elements. This is particularly a concern for longer telephoto and super-telephoto lenses with large surface areas and long barrels.
High temperatures beyond 70° C (160° F) are not only a concern for the barrel itself, but some optical materials can get seriously damaged in the heat: Fluorite lens elements are particularly susceptible to heat and might crack if subject to rapid temperature changes, and therefore should be protected. Last but not least high temperatures may also affect the autofocus drive system.
To protect the lens from these effects, Canon applies an infrared reflective heat shield coating to the outer barrel of longer telephoto and super-telephoto lenses. Infrared is the invisible heat radiation that is part of the natural sunlight. It was 1976 when Canon's first approach to anti-reflective coatings was to paint the lens barrel in a pure white color. A lens covered in white is particularly reflective to all wavelengths including infrared light, and therefore remains cooler than black barrels. While covering the barrel in a pure white was effective from a thermal point of view, it was soon discovered at sports events that the bright white actually caused stray light to nearby photographers, negatively affecting their image quality. Taking this effect into consideration, Canon has since adjusted their color of heat shield coating over the years, giving it a slightly softer tone of light-gray that doesn't cause so much glare. This is the reason why Canon's larger lenses have that very distinctive color applied to their barrel. In addition, Canon has also applied major improvements to their heat shield coatings in terms of scratch resistance and reduced discoloration when exposed to sunlight for long periods of time. In summary, heat shield coatings substantially reduce thermal expansion of the lens barrel and therefore ensure a high level of optical performance by keeping lens elements in correct positions and by protecting fluorite lens elements from degradation.
Photographic camera lenses are often exposed to harsh environments. The main concerns for the integrity of optical devices are usually contamination with sand and dust, as well as exposure to water. As every lens has some moving parts, there are always tiny crevices where particles may find their way into the barrel. Sealing a lens from environmental influences is particularly important for zoom lenses that have an extending barrel. Every time a lens barrel extends, its volume increases and air is sucked in. Regularly zooming a lens in and out on a desert safari where sand or dust are in the air may lead to some permanent contamination of optical elements but also to mechanical damage of moving parts. In addition, using a lens in the rain without a cover might lead to electronical damage but also might cause fungus to develop inside the lens. Shooting the camera in a coastal area might even expose it to saltwater, which is heavily corrosive to various types of materials.
Weather sealing is an optional feature mainly found on Canon's L-lenses. These use weather sealings at key locations on a lens barrel where contaminants and water might enter. In particular these are all moving rings (zoom, focusing and control ring), buttons and switches, and basically all other gaps in the lens barrel. To seal these gaps, rubber or silicon gaskets are placed between moving parts and the lens barrel. This ensures that moving parts are still functional but contaminants and moisture are blocked from entering the lens barrel. In addition, weather sealed lenses have an additional rubber gasket integrated at the lens mount which forms a water-resistant connection between the lens and the camera when mounted. This not only protects the rear element of the lens but also the camera's sensor from contamination.
Even though weather sealing is an effective countermeasure against environmental attack, it is still advisable to reduce exposure of camera lenses to the elements. A very good recommendation for users is to protect the front lens with a clear glass filter. This offers some good protection also for non-L-lenses.
Every Canon lens comes with two protective dust caps - one for the front lens element and one for the rear lens element. These not only protect the lens elements from contamination like splashes or fingerprints but also from physical damage like scratches and impacts.
The name reveals some really useful information about the optical characteristics of a lens, its compatibility with camera systems, and special technology embedded in the lens. However, it may require some background knowledge to understand all the terminology used in a lens name.
Canon's lens names are printed on the lens barrel and are composed of four main parts: The lens mount type, the focal length (or range of focal lengths for zoom lenses), the aperture (or range of apertures for variable aperture zoom lenses), and a number of additional features a particular lens might have installed. The illustration summarizes what Canon's lens names really mean. The subsequent chapters will go into detail about all of the properties and features.
Another important piece of information that can be found on the lens barrel is the lenses 10-digit serial number. It is usually printed or punched in at the rear end of the lens barrel (near the mount ring), directly next to the conformity symbols (CE Marking, Eurasian Conformity Mark EAC, Environment Friendly Use Period 10 Years, ACMA Regulatory Compliance Mark).
Canon's serial numbers as used for camera lenses are shown in the format DDX0000000. The first two digits DD of the serial number are the date code and reveal the year and month of production. However, this information can only be obtained via a date code table that translates the two-digit-code into the exact production month. In addition, the date code repeats over time, so a code reappears every eight years. Still, the date code can be quite valuable when buying used or refurbished equipment.
The revision code X is used by Canon to keep track of lenses that have gone through certain newer production processes or certain generations of lenses. This might be relevant for future service-related updates or the recall process. Finally, the remaining seven digits 0000000 are used as a sequential identifier number that is increasing with each lens produced during a particular month. This entire logic ensures that each lens has a completely unique serial number.
The diagram contains Canon's list of date codes used as the first two digits in the 10-digit serial numbers of camera lenses. Each new month the number increases by one. Note how the code repeats every 100 months.
This logic was introduced by Canon in 2008, and the Canon EF-S 18-200mm F3.5-5.6 IS was the first lens with the new 10-digit serial number.
Before Canon introduced 10-digit serial numbers in 2008, their serial numbers did not include a production date code but was only a unique six- or eight-digit number punched into the lens barrel or printed on the metal surface of the mount ring.
Conveniently, for some older-than-2008 L-lenses, Canon typically had another number printed or punched into the mount region, a six-digit alphanumerical code which has the format US0600 and serves as an internal model code. The first letter of that code indicates the place of production and the second letter indicates the year of production. Early model codes prior to 1986 have the first letter (the place of production code) at the end, so that the first letter indicates the year. Regardless of their positions, again a table has to be used to translate the letters into the place and year of production. The two digits next to the letters indicate the month of production, and the leading zero of that month code is sometimes not printed. The last two digits are only used by Canon internally. The illustration summarizes this older logic of internal model codes and how they can tell the production date.
Using the example code given above, a Canon EF or EF-S lens with internal model code US0600 was produced in Utsunomiya, Japan, in June 2004. This coding logic was widely used until 2012 (with a few exceptions using this logic until 2015). It should be mentioned, however, that there might be differently formatted codes and serial numbers out there.
Some Canon telephoto lenses have more than 20 lens elements installed. This chapter explains the basic optomechanical principles in lens barrel design and the most common approaches to properly install lens elements inside modern photographic lenses.
The outer barrel of a camera lens is the main container for all interior components. Its main task is to hold all optical elements in proper alignment axially and radially. Depending on the intended purpose of a lens, an optomechanical engineer has to make a decision about the barrel design. There are two major concepts:
When a specific lens doesn't require to change its focal length or plane of focus, all lens elements can be permanently fixed in place. This results in a lens with a fixed field of view and a fixed focal distance. With this design, focusing is often achieved by moving the entire lens barrel relative to the focal plane (unit focusing). With all lens elements at a fixed position, a lens can be designed with one main barrel where all lenses are directly placed inside.
A straight barrel design can be chosen if all lens elements have the same diameter. Spacer rings are used to keep all lens elements at the correct distance from each other, and a retainer ring is either threaded or glued into the barrel to keep all components in place. A stepped barrel design is preferred when lenses of different diameters need to be placed in one barrel. The stepped geometry doesn't require spacer rings to keep the lenses at the proper separation, but all lens elements might need to be tightened individually with an own retainer ring.
The sub-cell design is slightly different. Using this barrel construction, lens elements are placed in individual sockets and are secured in place. These lens sockets - also referred to as lens cells - are then inserted into the parent barrel. The sub-cell design of lenses typically increases mounting accuracy because if adjustments have to be made it is easier to remove material from a metal or plastic socket than from a sensitive glass lens element. Therefore, sub-cell mounting is a preferred method for the assembly of highly specialized lenses as used in security cameras, microscopes (objective lenses and eyepieces), laser cutters, medical equipment, and others. Note that all of these barrel designs with fixed lens elements are not used for Canon lenses. Photographic camera lenses require many of their optical components to change their position for focus adjustments, zoom and image stabilization, and therefore a different approach in barrel design must be taken.
A lens barrel design with internal sub-barrels and lens cells offers a very flexible way how individual lens elements or groups of lenses can be linked to some mechanical input drive. This design uses smaller sub-barrels (inner barrels and tubes) as well as lens cells where individual lens elements are seated. All of Canon's prime and zoom lenses use this sub-barrel design. The advantage of sub-barrels is that they not only provide structural support but they can be used to move individual lens cells axially if the sub-barrels are turned. The following paragraphs explain both zoom barrels and focus barrels.
Zoom barrels are sub-barrels that are used to change the focal length of a zoom lens. These zoom barrels can have various helical slots cut into their wall from which two or more lens cells are suspended via pegs. The pegs reach through linear slots of another zoom barrel. When one of these zoom barrels is turned (and the other one is stationary), the cells are pushed along the optical axis. The turning zoom barrel usually has a connector handle that joins with the zoom ring on the outer barrel of the lens. This is how turning the zoom ring effectively changes the position of two or more lens cells deep inside the lens. The illustration shows two inner barrels of the Canon EF-S 17-85mm F4-5.6 IS USM lens. The cyan barrel (black in reality) has mostly linear slots (and only few helical slots) while the black barrel has mainly helical slots (and only few linear slots).
A focus barrel is another sub-barrel that is used for adjusting the focal plane by moving the focusing group of lenses. It uses a similar mechanism as the zoom barrel, in this case called helical focusing mechanism. However, the focus barrel is not only connected to the focusing ring on the outer barrel - it must also be driven by the autofocus motor of the lens. Therefore, Canon lenses often use a differential gear to allow both manual input and motor input to drive the focusing group of lenses. The chapter about autofocus systems goes into some detail about this differential mechanism. Modern RF and RF-S lenses do not have a differential gear but the electronic focus-by-wire solution.
Lens element mounting describes the technique used to attach optical elements to their cell. Every mounting method must meet certain requirements to maintain the integrity of the optical system:
There are various approaches to mount lens elements in their cells. Two of these methods are compared in the illustration on lens element mounting methods.
Lens elements can be bonded into their cells with an adhesive cement. Adhesive materials commonly used are compound materials based on epoxy resin or acrylate. During the assembly, glue is applied to the outer perimeter of lens elements, and the elements are then placed in their sockets. UV light can be used to cure the adhesive. This method is the most common when building camera lenses.
Lens elements can be held in place by threaded retainer rings. These are typically made of metal but can also be made of softer material such as nylon. Retainer rings have a thread cut into their outer edge, and the respective lens cells have a receiving thread cut into their inside edge. During the assembly, a lens element is inserted into the cell, and the retainer ring is screwed in until it fixes the lens in place. This method is favored for ultra-precision mounting of lens elements and is not seen very often in today's photographic lenses. Retainer rings have the advantage of increasing the ease of maintenance as they can simply be unscrewed and screwed back on.
Lens cells can be used to attach an entire group of optical elements to a single component. The illustration shows a block diagram of the Canon EF-S 17-85mm F4-5.6 IS USM zoom lens. Lens elements L4 through L7 form the focusing group of lens elements, so these lenses are moved axially in order to adjust the focal plane of the lens. Canon uses a single cell to put all these lens elements into a socket. The lower part of the illustration is a cross-sectional view of that cell and how the four lens elements are placed inside. Read more about this part of the lens and how it focuses the lens in the chapter about autofocus systems.
In the design and construction of a camera lens, stray light is always a concern. Light can enter the barrel from unintended angles and will degrade image quality when reaching the camera's image sensor. It is a best practice to design all inner surfaces of a lens with light-absorbing surfaces or light-blocking structures.
It is very typical that lens cells are made from black polycarbonate so that they absorb light instead of reflecting it. The same applies to inner sub-barrels that are either made of black polycarbonate or from aluminum that is painted or coated in black. Another practice almost always used is to cover mechanical structures and electronics with black interior linings so that no metal parts could ever be exposed to stray light as these would reflect light particularly well. It is also possible that interior surfaces are coated with special powders that give inner parts a velvet-like surface for improved light absorption. In addition to black colors and coatings, it is very commonly seen in camera lenses that interior surfaces are not just flat but rather have grooved structures or other shapes. Some camera lenses even have baffles installed at various positions between lens cells so that stray light can be caught in different places. All these installations are precautions so that stray light is either absorbed or blocked to prevent it from reducing the image quality.
The illustration shows a detailed true-to-scale cross section of the Canon RF 70-200mm F2.8 L IS USM lens. The lens is built with sub-barrels and lens cells. The inside of the barrel is tightly packed with 17 lens elements, zoom barrels and an expandable front barrel, two nano USM motors (only one of them seen in the cross-section), an image stabilizer unit, the electromagnetic diaphragm, and numerous other parts. Note how many interior barrel parts exhibit anti-reflective groove patterns. The colors in the illustration are for clarification purposes only and do not represent the real colors of interior barrel parts.
The L that some Canon lenses have in their name stands for luxury. The series of L-lenses is a professional line of camera lenses, and it meets higher quality standards than other lenses not marked with that letter. They are known for superior build quality and optical performance. L-lenses are easily recognized by their red ring around the front of the lens barrel. In addition, these lenses have a red 'L' written in their name, directly next to the F-number, as for example in the Canon RF 24-70mm F2.8 L IS USM. But what is it exactly that users can expect from Canon's L-series of camera lenses? Here is an overview:
In summary, L-lenses offer very significant and noticeable advantages, especially in the areas of imaging performance, build quality, and weather sealing. Unfortunately, this is also reflected in the price. L-lenses are rarely below USD 1,000 and the larger super-telephoto versions of L-lenses can cost up to USD 20,000 (Canon RF 1200mm F8 L IS USM, price checked on 04/29/2024).
It is worth mentioning that Canon has some standard (non-L) lenses that offer an equal level of optical performance than their luxury role models. For example, the Canon EF-S 17-55mm F2.8 is considered an insider tip among photographers due to its stunning image quality. For that reason, professionals not always rely on specifications but tend to check the actual performance of a lens. If aspects like barrel materials and weather sealing are not so important, standard lenses are sometimes an equally good choice.